Model 249-Smart Lineartester / 249-Smart XL Lineartester

Scratch Hardness Testing

Multi-function device, scratch, rub, wipe, chemicals, with an electromotive drive; scratch length single stroke 50 – 110 mm; double stroke 35 – 150 mm (without test tools)

The optimised scratch hardness tester LINEARTESTER 249 Smart is intended, in addition to its original purpose of application, i. e. to establish the ability of a surfaces to resist damage by scratching, also for several other tests: Scribe/Scratch tests; To and frocycle abrasion tests; Crockmeter tests; MEK tests; tests determining the resistance against solvents in general or wipe test, respectively.

The LINEARTESTER 249 Smart is a tabletop device that is operated via a capacitive LCD display. The electromotive drive ensures a uniform forward motion of the slide. The test tool is lowered and lifted automatically when scratch/scribe tests are carried out. A multitude of different test tools are available (see table in the technical description below). The tools marked with (*) are made of Tungsten Carbide Steel, additionally covered with an extremely hard layer. Due to this layer’s “golden” appearance, any worn parts are visually very easy recognizable because the Tungsten Carbide Material under the “golden” layer has a distincly different color. With the optional available universal adapter set (see last page of the technical description) even also several user-specifc tool inserts can be used.

Principle of the Test: The test panel is fixed onto a mobile slide by means of clamping rails. Above this slide and held on two metal pillars is a reciprocating beam bedded in a free-moving manner and carrying the adequate test tool as well as a weight. The required scratching force in the range of (0.5 to 20)N is set by moving the weight along the reciprocating beam, making use of a setting scale (an additional load weight of (1 to 40)N is optionally available). The testing machine is equipped with a 4-position height adjustable load arm device with standard height of about 10 mm (+20/+40/+60 mm). To use the vertical adjustment, a set of sample clamping pieces are also required (Order No. 21010232). Operation (settings) is via a capacitive LCD display. To start a scratch/scribe test, the test tool is lowered onto the specimen when moving forward initiating the scratching process immediately. The test panel can be moved sideways so that a series of scratches can be carried out side by side with different force settings. Due to a ruler integrated in the slide plate, an uniform distance between the scratches can be achieved very easily. When testing insulating coatings on conducting substrates, an electric recognition of the through-scratching offers an additional security for setting the scratching force. For abrasion tests, crockmeter tests, MEK or wipe tests the test movement is carried out with the tool lowered onto the specimen, in preset cycles to and fro. For this, the guide plate has to be removed from the slide plate. The test speeds are freely adjustable. The LINEARTESTER Smart is equipped with variable stroke lengths.

ERICHSEN SmartPen

The ERICHSEN SmartPen is used to determine the scratch resistance of surfaces; depending on the used module, it can be used to determine the resistance to scratching, the tendency towards metal marking and the durability of printed markings.  With the ERICHSEN SmartPen, a modular hardness test pencil with digital test force setting and display (resolution 0.05 N) is now available. The SmartPen is supplied in a plastic case with three springs and a USB-C charging cable.

Model 508-Select Multi Grit Test Machine

Stone impact simulations, modular system with removeable bombardment attachments for VDA-Select-/SAE-Module, VDA/DIN/PSA/DBL

508 Select (VDA module)- DIN EN ISO 20567-1, FORD FLTM BI 157-06,  RENAULT D24 1702, PSA D24 1312, DAIMLER DBL 5416

508 Select (SAE module)- SAE J 400, ASTM D 3170

With the modular MULTI GRIT TESTER 508 Select, the user only needs a basic device which can be converted with little effort for bombardment tests “according to VDA” or “according to SAE”.  The clear arranged menu navigation via the touch panel has password-protected levels, which protect against unauthorized access (such as program changes). Depending on the application, a VDA module (with manual or pneumatic specimen applying device) or a SAE  module is selected. A change between the different modules designed as attachments is quick and easy, without spending lots of time.

PaintChecker Model 591

PaintChecker mobile LED Blue 591 gauge a photothermal measuring device used for the non contact and non destructive determination of coating thicknesses in accordance with DIN EN 15042-2. (metallic substrates), coating thickness ranges: 20-150 µm – powder, 50-250 µm – powder thk, 20-200 µm cured

Specially developed for the measurement of powder coatings before curing on various substrates such as steel, aluminum and ceramics.
Cured coatings can also be measured. The precise layer thickness measurement is geometry independent and therefore also possible on complex parts such as corners, edges or curved inner sides.  The photothermal measuring method is an indirect measuring method which means that the measuring device does not measure coating thickness values directly, but that they are derived indirectly from the evaluation of the photothermal measurement signal.
The Sensor
The sensor made of extruded high-strength plastic is designed for manual handling and contains, in addition to eye-safe positioning LEDs (UV light), the measurement data recording.  The fabricated cable that connects the sensor and the controller unit is 0.8 m in length.
With the ergonomic, lightweight sensor, measurements can be made directly by hand. With its optomechanical structure, the sensor can also be used in the immediate vicinity of the application.
The Controller-Unit
The controller-unit is contained in a rugged aluminum housing. All of the settings can be selected and modified conveniently with the membrane keypad using a context-related menu that is easy to understand.  The USB connection is used for communicating with a PC. The software allows complete control over the measurement procedure and storage of measurement data.  The measuring values are saved in measuring series for immediate or later use.

UV Box Model 636

Accelerated weathering tester, UV aging test (UV radiation), moisture condensation.  UV radiation is responsible for almost all the processes of photo degradation of durable materials exposed to the external environment. The fluorescent lamps used in the UV-BOX 636 simulate critical UV short waves and realistically reproduce the damage caused by sunlight. The types of damage that can be simulated with the UV-BOX are the following: color change, loss of gloss, chalking, cracking, cracks, blistering, veiling, brittleness, loss of strength and oxidation. Dew is mainly responsible for most of the moisture that occurs during outdoor exposure, much more than rain. The condensation system of the UV-BOX 636 realistically simulates dew and amplifies its effect through the use of high temperatures.  The condensation process automatically purifies the network water used in the system. This is because the process of evaporation and condensation of water on samples is actually a distillation process, which allows to remove all impurities.  UV-BOX can accommodate up to 48 standard samples (75 mm x 150 mm)¸it is possible to create special sample holders according to customer specifications. The operation is done via a modern touch screen panel.  The UV lamps are not included in the delivery.

The accelerated UV aging test reproduces the damage caused by sunlight, rain and dew. In a few days or weeks of exposure of the samples inside the UV-BOX 636, damages occurring in months or years of outdoor exposure can be reproduced.  Simulate aging due to external atmospheric agents, UV-BOX subjects the materials to alternating cycles of UV radiation and humidity at controlled high temperatures. The instrument simulates the effects of sunlight through the use of special UV fluorescent lamps and the simulation of the effect of dew and rain occurs through condensation or a spray of water (Spray option).

Corrocutter SMART Model 638

For sample preparation, automatic sample milling machine, standard-conform defined cut “scribe” line application on coated test panels, programmable process, excellent repeatability.  The automatic sample milling machine CORROCUTER Smart 638 for standard-conform defined cut “scribe” line application on coated test panels for corrosion testing. Programmable process with excellent repeatability; incl. software for sample and cut positioning with preset programs as well as the possibility of setting own programs.  The automatic sample milling machine CORROCUTTER Smart 638 is a tabletop unit. The electromotive drive ensures a constant feed motion of the cutting tool.
All functions are controlled by a comfortable, easy-to-use WINDOWS control software (operating system from WIN7). The software and a USB cable 2.0 are included in the scope of supply.   Test standards DIN EN ISO 17872, DIN EN ISO 12944-6

Surface Analysis System QUANTIZ & QUANTIZ Light

QUANTIZ Surface Analysis (corroded surfaces), Evaluation system for corrosion samples, camera-based, automatic evaluation and documentation of various corrosion samples. The specially designed lighting technology enables the analysis on different contrast levels and allows specifically for filiform corrosion samples to evaluate them without manual removal of the affected paint coats. The evaluation can be adjusted by the user in a simple manner to the requirements of the test.  Possible evaluations: scribe delamination, edge corrosion and corrosion on the surface.

QUANTIZ Light Surface Analysis (corroded surfaces), flexible evaluation system for corrosion samples, camera-based, automatic evaluation, large sample compartment for real parts.  Equipped with a special housing with a large sample compartment for real parts and provides an automatic evaluation and documentation of various corrosion samples. The specially designed lighting technology enables the analysis on different contrast levels and allows specifically for filiform corrosion samples to evaluate them without manual removal of the affected paint coats. The evaluation can be adjusted by the user in a simple manner to the requirements of the test.

Both systems in acc. to ISO 20567-1, DIN EN ISO 21227, EN ISO 4628-8, EN ISO 4628-10, EN ISO 21227-4, EN ISO 21227-3

Sheet Metal Testing Machine Model 110

This sheet metal testing machine is specially designed for double Olsen testing, in order to determine zinc adhesion on sheet metal. They are also particularly well suited for production monitoring because of their sturdy construction. Sheet metal with a thickness from 0.1 to 3.17 mm can be tested.  Drawing Force 60 kN, Drawing Speed 550 mm/min, electro-hydraulic, Double-Olsen-Test

Cathodic Delaminator, Model 602

The Cathodic Delaminator is used for rapid checking of product quality and frequently quality control of coated metals. The apparatus consists of a control unit and a temperature control vessel (immersion container) with 8 test receptacles and circulator. Each test vessel has its own constant current source. So you can use up to 8 specimens for testing, independently of each other. The cathodic delamination allows the determination of infiltration of the coating in the damaged area and erroneous retreatments can be made visible (formation of bubbles during pinholes, scratches or stone impact).

Cyclic Corrosion Testing Apparatus (CCT), Model 618

Besides the usual applications such as salt spray test and cyclic corrosion tests (CCT), the specimens can be stored and tested in an atmosphere with controlled humidity. Constant settings, as well as rising and falling ramps for temperature and humidity can be programmed quickly and easily using a display with “Touch” function. The Model 618 is ideal for using fast ramps for temperatures or rel. humidity or for slowly increasing/ decreasing over several hours. An additional air conditioner allows the operator to carry out low-temperature cycles down to -40°C and dry heat up to +70°C.   Possible test methods include: DIN EN ISO 6270-2 CH, DIN 50958, DIN 55991, ISO 11503, ASTM D2247, BS 3900 Part F2, DIN EN ISO 6270-2 AHT, DIN EN ISO 6270-2 AT, ASTM B117, D171058, ISO 9227, DIN EN ISO 9227 SS, DIN EN ISO 9227 ESS, DIN EN ISO 9227 CASS, P-VW 1210, VDA 233-102